Posts Tagged ‘racetrack’

Buttonwillow Weekend

Monday, June 7th, 2010


After going through many of the initial setup issues on the Seven and giving it a quick shakedown at Laguna Seca, I decided that it was time to take it on my first road trip. I drove it down to Buttonwillow Raceway Park to join a group of other Se7en owners for a track weekend. The fact that there were going to be other owners there made me feel more confident that there would be enough mechanical expertise to solve any mechanical issues that may crop up. Having been to Buttonwillow once before, I knew that the heat would be brutal and was glad to pitch in with the other folks to share a couple of garages with the other folks.

The drive down was uneventful and took me a little over 4 hours to complete. The fact that I was using my cool shirt on the drive down meant that I was extremely comfortable on the drive despite the high temperatures (80+ in Santa Clara to 98 in Buttonwillow). I even got to stop at the San Luis reservoir for a couple of great pictures.

There were 6 different Sevens taking part in the event including a Birkin, a Superstalker and 3 Caterhams (including the only R500 in the country) and we even had another Ultralite owner drop by to to say hi. The coolest car there was this maroon Caterham whose owner had put 70,000 miles on the car over 11 years but still had its looking like new. The even more amazing part was that he drove the car up from LA, completed a 2 hour enduro in it and then packed up and drove it to Lake Tahoe the next morning. :o

The track action was organized by NCRC and was up to their usual excellent standards. All of us had a blast and got to spend some quality time studying each others cars and talking to fellow Seven fans. As a bonus, Vanhap Photography got some excellent shots of the track action including a couple of staged shots of us together on track.

My favourite part of the weekend was a 4 lap sequence where I was tryng to keep up with the Caterham R500 above. The car has only slightly more power than mine (263 bhp Vs 240 bhp0 than mine but is significantly lighter (1200 lbs Vs 1400 lbs) which makes it much faster in straight line. The video below (watch it in HD) shows the action from my point of view and you can see that every time we get onto a straight he is able to pull away from me. the only reason I was able to keep up at all was because he would have to wait for point-bys from slower cars while I could just stream through the openings he made. Might be a good excuse for me to get that supercharger after all ;)

The car performed very well on track and only had a couple of minor electrical issues. I had no heat issues and the coolsuit helped keep the driver cool as well. The tires performed very well and the only real problem was the too much rear bias in the brakes. Since the Ultralite has equal size brakes front to rear and equal sized master cylinders for each as well, the rear brakes are much too powerfull and will lock up way before the fronts even with the balance bar set all the way to the front. This means that I have to brake very early to prevent locking the rears and unsettling the car. I will likely be getting wither a smaller master cylinder or a smaller rear caliper before the next track day.

After packing up early on Sunday after I headed out early hoping to make it home before dinner. I was just over the half way mark when the car suddenly started producing a loud clunk from the rear when I either accelerated or decelerated. I pulled into the nearest gas station and looked under the rear to find that one of the two bolts holding the differential in place had backed out and that the diff was actually twisting around the remaining bolt and hitting the chassis to make the clunking sound. Unfortunately replacing it will require removing the gas tank which is not the kind of job to be done by the side of the road. Luckily I was less than a hundred miles from home which meant that AAA towed me back home for free

Towed back home

All in all it was a fun trip and I’m surprised at how happy I am despite having being towed back home :) I had a great time at the track and made some great new friends. The car was fast, fun and fairly reliable on the course. I may have broken down at the end but its an obvious problem and should be easy enough to fix in time for the next event. In the mean time you guys can check out the rest of the pictures below:

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Race review – Saturday

Friday, November 9th, 2007

Setting out

Our tactics for the race were to run 45 minute stints at a healthy pace and to avoid any unnecessary contact. Guy was our first driver and got to experience the Lemons start procedure. All the teams are asked to lineup in the pits and are slowly let out onto the track for yellow flag laps. Once the whole grid is on the track, race control randomly picks a team and throws the green flag the next time that team crosses the start/finish. At this point the race is on and its every man for himself. This is a short video of the start of the race – Guy enters the frame from the left at the 40 second mark.


Race start from rnair on Vimeo.

We were keeping up an excellent pace and were among the faster cars out there. Our pitstops, while not spectacular, were decent enough and saw Rob and Jyri taking stints 2 and 3 respectively. About 2 hours into the race, Jyri pitted and I got into the car for stint #4.

I started out pretty tentatively, this was after all my very first race in a real car. On lap 2 I started to feel really brave and tried to pass a couple of cars around the outside of the banking. While I did end up going around the cars, I was unsighted going into the esses and found that someone had dragged quite bit of gravel right at my braking/turn-in point. This being Lemons there was no debris flag and I basically had two choices: a) squeeze the car on my left and attempt to avoid the gravel with the possibility of getting broadsided if it doesn’t work out and b) hit the freestanding tire barrier and hope for the best. Having seen other cars hit similar barriers without too much drama, I decided on option b and hit the brakes which locked the second I hit the gravel.


Debris flag anyone? from rnair on Vimeo.

As you can see I hit the barrier with a glancing blow and knocked them over. You probably also saw that there was a third option available – turn right, avoid the barrier and skip the esses. Unfortunately I didn’t think of it at the time so that route really didn’t come into play. After the it the car seemed to be working fine and after slowing for a few corners I continued on my merry way. The following clip should give you a good idea of the action we encountered on track. Watch the grey Subaru wagon (Team Scooby) as it tries to pass me, it was one of the fastest cars on the track but I kept getting him stuck behind slower cars until he finally passes me two laps later :-D


On track action from rnair on Vimeo.

About 30 minutes into the session I came around the banking and was about to pass another car when the back end of the car suddenly let go and spun me around. Luckily the car missed the tire barriers and ended up facing the wrong way on the inside of the first S. I tried putting it in neutral to start the engine but the gearshift had sunk about 6 inches lowers and I could not change gears. I tried starting it with the clutch in but only got an loud banging noise from the transmission with no forward movement. I then sat around waiting for the tow truck and watched cars coming head-on towards me at race speed – I even had one guy blow the turn and drive across the front of my car. After a few minutes the race was yellow flagged and the tow truck pushed me into the pits with the transmission making loud banging noises all the way.


Spin out from rnair on Vimeo.

When I came into the pits, we got down to diagnosing what was wrong with the car – the transmission was obviously busted but we didn’t know how or why. When we opened the hood we saw a most interesting sight, the radiator was bent outwards rather than inwards. It appeared that when our car had any forward contact (such as the tire barrier I hit), the engine was actually flexing the engine mounts and moving far enough forward in the engine bay for the distributor to hit the back of the radiator. This motion kept pulling the transmission forward until the transmission mounts finally snapped. At this point the transmission stressed the driveshaft enough that the two piece driveshaft just separated at the joint. /the driveshaft snapping was most likely the cause of the spin – it was equivalent to lifting mid corner which produced lift-off oversteer with no drive to allow recovery. Our car was now officially dead and we did not have any spare parts to fix it.

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Enter our in-team mechanic: Rob Dietsch of Dietsch Werks. Now Rob usually spends his days doing high quality repair work on his customers cars, this obviously was NOT the time for quality work so he settled for quick and dirty fixes (emphasis on quick :-) ). He started out by removing the two pieces of the driveshaft and used a hacksaw to clean out the joint between the two pieces before mating them together once again. We did not have any spare transmission mounts so he fixed the transmission in place using straps and bolts passing through holes drilled in the car floor. The final piece was to anchor the engine in place using chains so that it would no longer move forward if there was any impact.

Chaining the engine in place

The repairs took about 2.5 hours and dropped us to 62 place in the standings. Rob took the car out first to see how it would hold up. He put in some good times before handing it over to Jyri for the final stint. By the end of the day the car had suffered only minor body damage and was still putting in some excellent times. We were just glad to be running at the end of the day despite having such potentially race ending damage to our drivetrain.

P.S.: If you have nothing better to do and want to kill a full 30 minutes you should watch this video of my entire stint.

Saturday stint from rnair on Vimeo.

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Race review – Saturday pre-race setup

Monday, November 5th, 2007

I am finally getting down to writing my review of our Lemons experience – this first post will be about Saturday setup while following posts will be about things like on-track action, mechanical breakdowns, jury rigged repairs and other bits of lemons fun.

As I had mentioned before, we had some tire wear issues on during our Friday test session. The banked turns were enough lateral load (sustained 1.3 G) on the car that we were blistering the outer edge of our right front tire. While raising the tire pressures did help, there was no way that our tires would last an entire race with such uneven wear. The first thing we did was call pretty much every the tire shop in the Bay Area to find one that stocked Falken Azenis and was open early on Saturday. Eventually we found a place in Milpitas that opened at 8am and Gabe did an emergency tire run to pick up four tires.

The new tires would however only be a bandaid to the tire wear issues – we really needed a way add negative camber at the front in order to get even tire wear. In keeping with the Lemons philosophy of cheap and easy fixes, Rob brought out his trusty strut bender. The strut bender is a hydraulic tool that is bolted to the wheel hub and uses a combination of a positioning chain and a hydraulic ram to bend the strut and thereby adjust the camber on the wheel. Its quite an interesting device to look at and as you can see below, Rob had a large crowd of interested onlookers asking him what he was doing. :-)

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Once we had sorted out our suspension, we went to the tech inspection area. The inspection had two parts – first they inspected at the car and the drivers equipment to ensure that we passed the minimum safety requirements. Once that was done we went over to the judge to get our car costs accessed. The “Judge” (who wears judicial robes and a wig) inspects the car to see if it is worth $500 or less. Cars that are judged to be too expensive are accessed a BSF which calculated as follows:

To prevent cheating, all cars will be inspected by a panel appointed by the organizers. At that time, all teams will be given an opportunity to describe the car’s purchase and prep. If the panel believes the $500 limit has been exceeded, it will assign a Bullshit Factor (BSF) equal to one BSF per ten dollars above the limit. The entry will be docked one lap for each BSF assigned. (Ten dollars = one BSF = one lap.) Entrants are encouraged to bring all supporting evidence and make up plausible-sounding stories in advance. Appeal of BSF Panel Decisions: Get real. There’s no appealing this decision. You’re boned.

We did get a couple of questions regarding the cost of the car, especially since we had a new radiator and muffler (the lack of receipts and a bill of sale didn’t help either), but in the end they had to accept that an E30 BMW isn’t worth more than $500 no matter how many new parts you throw on it.

The judge

Once we were through tech we went through our final prep and double checked things like the lap transponder, fuel, chasecam setup, DL1, etc… At about 2pm, Jay Lamm (the organizer) called everyone over to the budget truck that served as his office and conducted a drivers meeting over a megaphone. After telling us several times to not to hit each other, he turned it over to the track marshal to explain the flagging situation. Unlike SCCA racing which have some 10 different kinds of flags, Lemons has just 3 flags:

Green: Race is on
Yellow: Full course yellow – slow down, no passing allowed.
Black: You’ve been a bad boy – come into the pits and roll the wheel of misfortune.

There are no debris flags or stationary yellows to warn of obstructions – racers will have figure out the best way around anything on the track. Additionally cars stalled on track will not be towed immediately, instead the marshals will wait until there is a car in an unsafe position on track before throwing a yellow flag and towing out a bunch of cars at the same time.

Drivers Meeting

Once all the drivers meeting was done all the teams were sent back to the pits and told to line up to enter the track – the 24 Hours of Lemons “ARSE-FREEZE-APALOOZA” was about to begin.

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The race is over

Monday, October 22nd, 2007

The veteran

Tired (but happy) drivers

We finished 44th out of 85 cars (full results). Our pace was really good but we lost a lot of time (3+ hours) due to some mechanical issues. I’ll be writing up more detail of how the race went and our band-aid mechanical fixes over the next few days. In the meantime here is some video of the race start.


Race start from rnair on Vimeo.

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One lap of Reno-Fernley Raceway (N95 video)

Wednesday, May 30th, 2007


Lap of Reno-Fernley Raceway (Nokia N95) from rnair on Vimeo

I finally got around to editing and uploading some of the video* I recorded during my last trackday. This was the first time I was using the Nokia N95 and I had high expectations from the high-rez camera. As you can see over here the video quality is dramatically better than my past recordings from the N73. I have been planning on getting a ChaseCam PDR setup for a while but now that I can get such excellent video from the phone I think I will stick to my homebrew cellphone setup. There are still some issues with vibration on the high speed straights but I am confident that I can fix that adding a layer of padding (tissue/cloth) to the phone before taping it to the car.

*This video is only to show quality of the recording – the driving still needs some work :)

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